The importance of daily maintenance work in preventing fault
Early faults of calcium silicate board equipment are usually accompanied by microscopic changes such as vibration,temperature rise and abnormal noise.Daily visual,auditory and tactile inspections can capture these"pre-fault signals",such as loose bolts(torque attenuation>15%)and micro-leakage of seals(oil trace area<5cm²),and control faults in their infancy.
Rolling bearings:Correct daily lubrication(with lithium-based grease filling at 1/3 of the cavity)can extend the service life from 12,000 hours to 28,000 hours.
Forming mold:Clean the residual calcium on the mold surface daily(alkaline residues with a pH value greater than 12 will accelerate rusting),and extend the service life of the chromium plating layer from 8 months to 1.5 years.
The daily maintenance of calcium silicate board equipment is not a simple"routine",but rather achieves"macro reliability guarantee"through"micro-defect management":every oil level check is a life support for the hydraulic system,every filter screen cleaning is an immune enhancement for the electrical system,and every bolt tightening is a stability reinforcement for the mechanical structure.This seemingly trivial task is actually a way to prevent"losses of tens of thousands of yuan"with"minut-level investment",and it is the core fulcrum for equipment to shift from"passive maintenance"to"active health management".
