Equipment such as automatic batching and robot palletizing can reduce more than half of the physical labor positions.
Online detection equipment(laser thickness gauges,infrared moisture meters)replaces manual sampling,reducing the number of quality inspection personnel.
Degree of intelligence
The algorithm automatically optimizes process parameters(such as adjusting the water-cement ratio when raw materials fluctuate),reducing"parameter adjustment work".
Predictive maintenance systems issue early warnings of faults,reducing equipment inspections and the need for maintenance personnel.
Production capacity and order type
Small-batch and multi-specification orders require more manual parameter adjustments,while large-scale standardized production can be unmanned through system preset parameters.
The adoption of"one person for multiple positions"(such as the central control position taking on simple maintenance)can further reduce the total number of personnel.
Outsourcing the logistics and packaging processes can reduce the number of personnel handling finished products.
At present,the mainstream automated calcium silicate board production lines in the industry(with an annual output of 1 to 3 million square meters)usually employ 24 to 45 people(in three shifts),while the intelligent production lines of leading enterprises have achieved full-process operation by"10 to 20 people",significantly reducing labor costs(calculated at an average annual salary of 60,000 yuan per person,intelligent transformation can save 2 to 3 million yuan annually).
