The new type of calcium silicate board equipment conducts fu
Traditional manual inspection(such as measuring thickness with calipers and visually checking for defects)has problems of"high missed detection rate(≥5%)and detection lag".The automated monitoring technology of calcium silicate board equipment,through"online non-destructive testing+machine vision recognition",realizes full-process quality monitoring from"wet billet to finished product",ensuring that non-conforming products are removed early and preventing them from flowing into the next process.
Internal defect monitoring of wet billet:After forming and before curing,an ultrasonic flaw detector(detection depth 0-50mm,defect detection rate≥99%)is used to scan the internal voids and delamination of the wet billet in real time(an alarm will be triggered when the defect is≥2mm),to prevent the expansion of"internal cracks"after curing.
Finished product dimensional accuracy monitoring:At the outlet of the CNC panel cutting machine,a laser profile scanner(with an accuracy of±0.05mm)is deployed to synchronously detect the length(such as 2440mm),width(1220mm),and diagonal deviation(≤2mm)of the finished product.When the dimensions exceed the tolerance,the position of the cutting head of the panel cutting machine is automatically adjusted.