Will the production capacity of the asbestos tile equipment
After 3 to 5 years of use,the production capacity of asbestos tile equipment is likely to decline.The decline mainly depends on the maintenance level,usage intensity,material and environment,as follows:
I.Core Manifestations of Capacity Decline
1.Slower production rhythm:Wear of stirring blades,forming rollers,etc.,leads to a decrease in the efficiency of slurry mixing,forming,and dewatering,and extends the production cycle of the same batch.
2.Reduced useful operation rate:The aging of hydraulic seals and the increase in electrical component failures have led to a 30%to 50%increase in the number of shutdowns for maintenance compared to the initial stage,and the actual production time has been shortened.
3.Decline in pass rate:The accuracy of molds has decreased,there are deviations in the measurement of ingredients,the scrap rate has risen,and rework and supplementary production have indirectly reduced production capacity.
4.Energy consumption superimposed shrinkage:The wear of the motor and pump body leads to increased operating resistance,rising unit energy consumption,and some equipment needs to operate at reduced load.
Ii.Key Influencing Factors
Maintenance level:Regularly replace vulnerable parts,calibrate equipment,and implement anti-corrosion lubrication.The reduction in production capacity can be controlled within 10%.If maintenance is lacking,the reduction rate can reach 20%to 40%.
Usage intensity:With 24-hour continuous production and frequent specification changes,the capacity decline is 20%-30%higher.
Material and environment:In an environment with high temperature,high humidity and a lot of dust,the components of ordinary carbon steel equipment corrode faster and the decline in production capacity is more obvious.
Raw material stability:Large fluctuations in raw materials increase the difficulty of debugging,accelerate component wear and tear,and amplify the decline in production capacity.
The period of 3 to 5 years is the critical time for equipment performance degradation.Standardized maintenance can delay the decline.At this time,replacing core vulnerable parts and calibrating the system can restore most of the production capacity.
