Replacement and maintenance methods for vulnerable parts of
The forming machine is the core of calcium silicate board production.The replacement of wear-prone parts and regular maintenance directly affect the quality of the board and the lifespan of the equipment.
The replacement of wear-prone parts should follow the principles of timeliness and standardization.When the forming press rollers show signs of wear or excessive jitter,they should be replaced promptly to ensure a smooth surface and coaxiality.During installation,they should be evenly tightened.If the scraper is worn or the cutting edge is damaged,it should be replaced immediately.Adjust the angle and pressure to ensure a tight fit with the press rollers.If the conveyor belt shows severe stretching,damage,or deviation,it should be replaced to ensure the connection is firm and the tension is appropriate.When bearings and seals make abnormal sounds,leak,or overheat,they need to be replaced.Use original factory parts of the same model.Replace the hydraulic filter elements and lubrication components according to the schedule to avoid blockage and failure.
Daily maintenance adheres to regular checks and periodic maintenance.Before starting the machine,clean the roller surface,conveyor belt,and residual slurry,and check the lubrication status.During operation,observe the pressure,speed,and tension conditions,and make timely adjustments.Add lubricating oil to the bearings,guide rails,and chains every shift.Check the tension of the conveyor belt,the gap of the scraper,and the status of all fasteners every week.Clean the hydraulic system,replace the lubricating oil,and check the electrical circuits and sensors every month.
Strictly implementing the maintenance system can reduce faults,extend the service life of wear-prone parts,ensure the stable operation of the forming machine,and improve the qualification rate of the board.
