The core value of the＂numerical control upgrade＂of calciu
1.Production efficiency has increased by over 30
The numerical control calcium silicate board production line system enables 24-hour continuous production(without the need for manual shift adjustments),and the daily production capacity of a single line has been increased from 1,500 pieces under"manual control"to 2,000 to 2,500 pieces.The production change time(such as switching from 8mm plates to 12mm plates)has been shortened from 4 hours to 30 minutes(parameters can be called with one click through the program).
The stability of product quality has been significantly improved
The key performance fluctuations of the sheet have been significantly narrowed:the deviation of flexural strength has dropped from±3MPa to±1MPa,the fluctuation of water absorption rate has decreased from±5 to±2,the pass rate has increased from 80%to over 95%,and the engineering rework caused by quality issues has been reduced(saving over one million yuan in rework costs annually).
The number of workers required for a single calcium silicate board production line has been reduced from 8 to 10 per shift under"manual control"to 2 to 3 per shift(only monitoring the system and handling abnormalities are needed).Calculated at an average annual salary of 80,000 yuan per person,the annual labor cost savings amount to 400,000 to 600,000 yuan.
4.Data is traceable and meets compliance requirements
The data recorded by the numerical control system,such as raw material batches,process parameters,and quality inspection results,can meet the compliance requirements for green building materials certification and export commodity inspection.
