Does the calcium silicate board equipment support automatic
Calcium silicate board equipment supports automatic early warning and adjustment functions,which can avoid manual judgment deviations,improve production efficiency and product quality.
Quality anomaly Warning:Some calcium silicate board equipment adopts a Production execution system(MES),which can collect data in real time from raw material pretreatment,molding,curing and other links,such as grinding fineness,molding pressure,curing temperature,etc.When these parameters deviate from the preset range,the system will automatically issue an alarm to remind the operator to handle it in time.
Equipment failure warning:Some advanced calcium silicate board equipment is equipped with self-diagnostic functions,which monitor the operating status of key components of the equipment in real time through sensors,such as motor temperature and bearing wear.When an abnormal component status is detected and a potential failure is about to occur,the equipment will issue an early warning in advance so that the staff can carry out maintenance in a timely manner and avoid sudden shutdown of the equipment that may affect production.
Automatic adjustment function
Automatic thickness adjustment:For instance,the online automatic thickness control device for calcium silicate boards,by setting up multiple laser thickness gauges on the forming mechanism,collects the thickness data at different positions of each small material layer in real time and transmits it to the control system.The control system compares the collected data with the preset thickness data.Based on the comparison results,it automatically controls the operating speed of the conveying mechanism using the PID algorithm to adjust the thickness of the material layer and ensure the thickness accuracy of the calcium silicate board.
Automatic adjustment of drying parameters:Taking microwave drying equipment as an example,it is equipped with temperature and humidity sensors inside to monitor the drying environment in real time.When the moisture content of the board reaches the set standard,the equipment can automatically adjust parameters such as microwave power and conveying speed to achieve"unattended"automated drying and ensure the stable drying quality of the board.