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If production capacity is expanded in the future,can th
The existing calcium silicate board equipment can achieve capacity expansion by upgrading or splicing production lines.The specific methods are as follows:
1.Equipment upgrade
Core single-machine transformation:By improving key equipment,production capacity can be enhanced.For instance,by lengthening the forming cylinder of a single-blade flow slurry plate-making machine,widening the fabric and changing the flow slurry inlet of the flow slurry box to a double-blade plate-making machine,and then combining it with a double-blade blank receiving machine and a four-station stacker,the annual production line of 5 million square meters can be increased to 8 million square meters.It is also possible to purchase slurry equipment control cabinets,vertical pulpers,etc.,and modify the slurry flow line to enhance efficiency.
Process and control system upgrade:By introducing intelligent batching systems,AI visual quality inspection modules,or adopting carbon dioxide mineralization curing technology,the curing cycle can be shortened by 30%,and the capacity utilization rate can be increased to around 85%.At the same time,upgrading the PLC control system and combining it with frequency converters to optimize the operating speed of the equipment can further release production capacity.For instance,after this transformation,the average daily production capacity of a single production line in large enterprises can increase by approximately 40%.
2.Assembly line splicing
This approach is suitable for significant expansion of production.The core lies in expanding the production line width or adding production line groups through parallel splicing.For instance,a production line with the same configuration can be added beside the existing single-piece production line,sharing common links such as raw material preparation,steam curing,and storage,to form a double production line.It can also be directly spliced into double or even multiple production lines,and simultaneously equipped with corresponding conveying,slitting and stacking equipment.After splicing,multi-line linkage needs to be achieved through the MES production execution system,uniformly scheduling the speed and process parameters of each line to ensure the coordinated operation of raw material supply,slab processing,finished product warehousing and other links,avoiding the problem of process disconnection.This approach can quickly double or even multiple times the production capacity.
