Practical methods for controlling the maintenance costs of c_Gongyi Fangrui Zhenghe Machinery Factory

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Practical methods for controlling the maintenance costs of c

Author：admin source：未知 Release date：2025-07-24 09:42

Information summary：

　　Carry out"graded maintenance"in accordance with the cement fiberboard equipment manual:daily spot checks(daily inspection of lubrication and tightening),first-level maintenance(weekly cleaning and adjustment),and second-level maintenan...

　　Scientifically formulate a maintenance plan

　　Carry out"graded maintenance"in accordance with the cement fiberboard equipment manual:daily spot checks(daily inspection of lubrication and tightening),first-level maintenance(weekly cleaning and adjustment),and second-level maintenance(monthly disassembly and inspection of key components),to avoid"excessive maintenance"(cost waste)or"insufficient maintenance"(frequent malfunctions).

　　Give priority to choosing good accessories

　　For high-frequency loss components(such as filter cloth and saw blades),adopting"products with higher cost performance"(such as accessories that double the lifespan but only increase the price by 50%)will result in lower long-term total costs.

　　For key components(such as hydraulic pumps and motors),original factory parts should be selected to avoid secondary damage caused by poor compatibility of no-name products.

Cement fiberboard equipment

　　Strengthening operation norms

　　Operator misoperation(such as overpressure operation of the molding machine or failure to adjust parameters when the moisture content of raw materials exceeds the standard)is the main cause of component damage.It is necessary to reduce human errors through training(such as formulating an"Operation Taboos Manual"),which can lower the cost of unexpected maintenance by 30.

　　Establish an inventory of consumable parts

　　Stock up on commonly used spare parts(such as seals and bearings)to avoid downtime due to waiting for spare parts when the cement fiberboard equipment malfunctions(with a loss of about 1,000 to 3,000 yuan per hour).The inventory cost is much lower than the downtime loss.

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