The defective rate of cement fiberboard equipment has droppe_Gongyi Fangrui Zhenghe Machinery Factory

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The defective rate of cement fiberboard equipment has droppe

Author：admin source：未知 Release date：2025-10-30 09:00

Information summary：

　　Under the traditional"manual control"mode,the cement fiberboard equipment relies on the operator's experience(such as adjusting the slurry by touch and judging the thickness by visual inspection),and the parameter error rate often reac...

　　Under the traditional"manual control"mode,the cement fiberboard equipment relies on the operator's experience(such as adjusting the slurry by touch and judging the thickness by visual inspection),and the parameter error rate often reaches 8%to 15%,resulting in uneven strength of the finished boards,dimensional deviations,and a defective product rate of over 10%.Under the"numerical control"mode,the cement fiberboard equipment reduces quality fluctuations to within 1%through data-driven management and control.

Cement fiberboard equipment

　　1.Accurate parameter locking:Core parameters such as pulp concentration(1.2-1.3g/cm),molding pressure(2.0-2.5MPa),and curing temperature and humidity(85-95℃/≥90%RH)are solidified into the system with digital thresholds.Only AI is allowed to fine-tune based on real-time data to avoid parameter inaccuracy caused by random manual modifications.

　　2.Real-time monitoring and correction:Sensors such as laser thickness gauges(with an accuracy of±0.01mm)and online density meters(with an accuracy of±0.001g/cm)collect data within seconds.Once the standard is deviated(for example,the thickness exceeds 0.05mm),the cement fiberboard equipment system immediately and automatically adjusts the pressure of the pressure roller or the flow rate of the slurry,with a response time of≤10 seconds,to prevent the production of a batch of substandard products.

　　As a result,the rate of sheet strength compliance has risen from 85%to 99%,the rate of dimensional qualification has increased from 80%to 98%,and the rate of defective products has decreased by more than 90%.

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