How is the production efficiency advantage of the fiber ceme_Gongyi Fangrui Zhenghe Machinery Factory

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How is the production efficiency advantage of the fiber ceme

Author：admin source：未知 Release date：2026-01-15 14:05

Information summary：

The core of the production efficiency advantage of the fiber cement board equipment lies in achieving a significant increase in the output of qualified boards within a unit of time by shortening the production cycle,enhancing the continuous...

　　The core of the production efficiency advantage of the fiber cement board equipment lies in achieving a significant increase in the output of qualified boards within a unit of time by shortening the production cycle,enhancing the continuous operation capability,and reducing ineffective losses.This is specifically reflected in the following aspects:

　　1.Quick curing system,significantly compressing the core production cycle

　　The high-temperature and high-pressure autoclave equipped with the equipment can accurately control temperature and pressure,which can increase the speed of cement hydration reaction by tens of times,and the curing cycle can be directly shortened to 8-12 hours.

　　At the same time,the curing tank adopts layered temperature control+automated feeding and discharging design,enabling"continuous feeding of raw materials and continuous production of boards",eliminating the need for batch intervals,and the single-day curing capacity is more than 50 times that of traditional processes,fundamentally breaking through the capacity bottleneck in the curing process.

Fiber cement board equipment 　

　2.Fully automatic continuous molding line,improving equipment operation rate

　　The equipment adopts a PLC intelligent linkage control system,with seamless connection of the batching,mixing,molding,dehydration,and cutting sections,without the need for manual transfer.A single production line can achieve 24-hour continuous operation,and the equipment operation rate has increased from the traditional semi-automatic equipment's 60%to over 95%.

　　3.Low defect rate+waste material reuse,reducing ineffective production losses

　　The fiber cement board equipment uses online monitoring devices(fiber distribution detector,thickness sensor)to regulate parameters in real time,controlling the defect rate of boards within 1%,lower than the 5%-8%defect rate of traditional equipment,reducing production waste caused by scrap and rework.

　　The accompanying slurry recovery and dust recovery system can recycle the waste materials generated in the molding and cutting processes,without interrupting production due to waste treatment,and simultaneously improving raw material utilization,indirectly increasing production capacity.

　　Modular design,rapid switching of product specifications

　　Facing different thicknesses(3-30mm)and different specifications of board orders,the equipment adopts modular molding components.Replacing key components such as the mesh cage and the lip of the flow box only takes 2-3 hours,significantly reducing production losses due to equipment downtime and retooling compared to traditional equipment's 1-2-day changeover time,and adapting to flexible production demands for multiple varieties and small batches.

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